Product

Supply of raw materials

Precise measurement:

1. The raw material supply system can accurately measure the proportion of gypsum powder, additives, water and other raw materials to ensure the accuracy of the gypsum board formula. Powder material metering is mostly completed by metering scale, and liquid material is mostly completed by metering pump, liquid flowmeter and PLC.

2. Accurate measurement helps to ensure the quality stability and performance consistency of gypsum board.

Stable supply:

1. The system can continuously and stably supply raw materials to ensure the continuous operation of the production line.

2. Stable raw material supply helps to reduce production interruption and waste and improve production efficiency.

Automation control:

1. The raw material supply system is usually equipped with an automatic control system, which can monitor and adjust the supply and proportion of raw materials in real time.

2. Automatic control helps to improve the intelligent level of the production line and reduce the cost of manual operation.

Flexibility:

1. The raw material supply system can be flexibly adjusted according to the production demand to adapt to the production of gypsum boards of different specifications and types.

2. Flexibility helps to meet the diversified needs of the market and improve the market competitiveness of products.

Environmental protection and energy saving:

1. Pay attention to environmental protection and energy saving during the design and operation of the raw material supply system, and reduce pollutant discharge and energy consumption.

2. The characteristics of environmental protection and energy saving are in line with the sustainable development concept of modern construction industry.

Easy to maintain:

1. The structural design of the raw material supply system is reasonable and easy to clean and maintain.

2. Easy maintenance helps to extend the service life of the system and reduce maintenance costs.

Mixing system

Efficient mixing:

1. Through high-speed mixing, the mixing system can quickly and uniformly mix gypsum powder, water, additives and other raw materials together to form gypsum slurry that meets the requirements, which is the first step to meet the quality of the whole gypsum board. High-quality mixer can reduce water and ash, save costs, avoid the risk of gypsum caking, reduce the probability of shutdown caused by gypsum blocks, thereby improving the efficiency of the production line and reducing production costs.

Precise control:

1. The mixing system can accurately control the mixing time and speed to ensure the uniformity and stability of gypsum slurry.

2. Precise control helps to ensure the quality stability and performance consistency of gypsum board.

Strong adaptability:

1. The mixing system can be adjusted according to different formulas and production requirements to adapt to the production of gypsum boards of different specifications and types.

2. This adaptability helps to meet the diversified needs of the market and improve the market competitiveness of products.

High degree of automation:

1. Modern gypsum board mixing system is usually equipped with automatic control system, which can monitor and adjust mixing parameters in real time.

2. Automatic control helps to improve the intelligent level of the production line, reduce the cost of manual operation, and improve production efficiency.

Easy to maintain and clean:

1. The structural design of the mixing system is reasonable and easy to clean and maintain.

2. Easy maintenance and cleaning help to extend the service life of the system, reduce maintenance costs, and ensure the hygiene and safety of the production environment.

Energy saving and environmental protection:

1. Some advanced mixing systems adopt energy-saving and environment-friendly design and technology, such as the use of variable frequency motors and frequency converters, to reduce energy consumption.

2. The characteristics of energy saving and environmental protection are in line with the sustainable development concept of modern construction industry. 

Forming system

Simplicity of structural design and operation:

1. Gypsum board forming systems are usually designed with a simple structure to facilitate daily operation and maintenance.

2. The gypsum board forming system of the utility model is formed by the forming machine, and the width of the board and the edge forming are adjusted on both sides.

Forming accuracy and stability:

1. The molding system injects the gypsum slurry into the board of the required shape through the molding machine.

2. Its accuracy and stability determine the dimensional accuracy and surface quality of gypsum board. For example, the upper surface and the edge surface of the gypsum board can be trimmed again by connecting the flattening device and the edge shaping device, so that the produced gypsum board is more neat.

Efficiency and automation:

1. The gypsum board forming system is usually closely integrated with the whole production line to realize automatic production.

2. Through the automatic control system, the whole process of automation from raw material preparation to product molding can be realized, which reduces waste, effectively improves the qualified rate of products and reduces the cost of products.

Adaptability and flexibility:

1. The gypsum board molding system can be adjusted according to different production requirements to adapt to the production of gypsum boards of different specifications and types.

2. Gypsum boards of different sizes can be produced by adjusting the size and shape of the forming base plates on both sides.

Care and maintenance:

1. The structural design of the gypsum board forming system is reasonable, which is convenient for cleaning and maintenance.

2. Regular maintenance can extend the service life of the system and ensure the stable operation of the production line.

Conveying system

Efficiency and Continuity:

1. The gypsum board conveying system can continuously and stably convey the gypsum board from one link of the production line to another link to ensure the smooth production process.

Automation and intelligence:

1. The gypsum board conveying system is usually equipped with advanced automatic control devices, which can adjust the conveying speed according to the production requirements.

2. The intelligent control system can monitor various parameters in the conveying process in real time to ensure the stability and reliability of the conveying system.

Adaptability and flexibility:

1. The gypsum board conveying system can adapt to the conveying requirements of different specifications and types of gypsum boards.

2. By adjusting the parameters and configuration of the conveying equipment, it is easy to adapt to gypsum boards of different sizes, weights and shapes.

Safety and reliability:

1. The gypsum board conveying system pays attention to safety and reliability in the design and manufacturing process.

2. Adopt safety devices such as anti-collision cotton and protective cover, as well as reliable driving device and control device to ensure the safety and stability in the conveying process.

Easy to maintain and service:

1. The structural design of the gypsum board conveying system is reasonable, which is convenient for daily maintenance.

2. Regular cleaning, lubrication and inspection can extend the service life of the conveying system and reduce maintenance costs.

Energy saving and environmental protection:

1. Some advanced gypsum board conveying systems pay attention to energy saving and environmental protection in design.

2. For example, technologies such as variable frequency motor and variable frequency speed regulation are adopted to reduce energy consumption and waste discharge, which is in line with the concept of green building and sustainable development.

Cutting system

1、The cutting system of gypsum board is composed of AC servo cutting mechanism, conveying and turnover mechanism, wet waste board throwing system and drying box inlet chasing board.

2、The precise AC servo cutting machine can cut the products accurately according to the requirements of the products. The application range is wide, the thickness is from 6 mm to 18 mm. The high precision reduces the waste and the cost.

3、The use of the turnover mechanism effectively protects the surface layer of the gypsum board and improves the appearance quality of the product.

4、The design and use of the oven plate tracing system can effectively improve the drying quality of products, reduce the risk of quality problems in the drying process, improve the yield and reduce the cost.

Drying system

Efficient drying:

1、 The gypsum board drying system adopts efficient drying technology and equipment, such as hot air drying equipment or pipeline drying equipment, which can evaporate the moisture in the gypsum board in a short time to achieve rapid drying.

Drying evenly:

1、The drying system can ensure that the gypsum board is heated evenly during the drying process, so as to avoid the situation of dry outside and wet inside or uneven drying.

And 2, that dry equipment has penetration performance, so that the inside and the outside of the gypsum board are heated at the same time, the heat is uniform, and the product quality is good.

Energy saving and environmental protection:

1、 The gypsum board drying system pays attention to energy conservation and environmental protection, and adopts advanced heat recovery technology and equipment to reduce energy consumption.

2、The drying equipment uses steam/natural gas/light oil/coal/biomass particles as energy, and adopts the thermal bridge breaking technology, so that the whole production process will not cause high temperature to the surrounding environment, and the working environment of workers is improved.

Automation and intelligence:

Modern plasterboard drying systems are usually equipped with automatic control devices and intelligent temperature and humidity control systems, which can monitor the adjustment of various parameters in the drying process in real time according to production requirements, ensure the stability and reliability of the drying system, thus ensuring product quality and reducing product costs.

Adaptability and flexibility:

1、 gypsum board drying system can adapt to different specifications and types of gypsum board drying requirements.

2.、By adjusting the parameters and configuration of the drying equipment, it can easily adapt to different sizes, weights and shapes of gypsum boards.

Easy to maintain and service:

1、 The structural design of the gypsum board drying system is reasonable, which is convenient for daily maintenance.

2、Regular cleaning, inspection and maintenance can extend the service life of the drying system and reduce maintenance costs.

Trimming and wrapping system     

High accuracy:

1、 High-precision cutting equipment can ensure the accurate size of gypsum board and reduce material waste. High-precision cutting also ensures the applicability of gypsum board in subsequent processing and use.

High efficiency:

1、 The cutting system is usually equipped with a fast cutting machine, which can quickly complete the cutting task and improve the production efficiency to meet the requirements of different sizes.

Automation and intelligence:

1、 Gypsum board cutting system usually adopts advanced automatic control system, which can realize accurate cutting operation.

2、The intelligent system can monitor various parameters in the cutting process in real time, such as cutting speed, accuracy, etc., and automatically adjust the cutting parameters as required to ensure the cutting quality and stability.

Versatility:

1、 The cutting system is usually equipped with a variety of saw blade types to meet the cutting needs of gypsum boards with different thicknesses and qualities.

Security:

1、 The cutting system pays attention to safety in design, and is usually equipped with safety protection devices, such as protective cover, emergency stop button, etc., to protect the safety of operators.

2、 Some intelligent cutting systems also have automatic detection function, which can automatically stop cutting when abnormal conditions are detected to avoid accidents.

Easy to maintain and service:

1、The structural design of the cutting system is reasonable, which is convenient for daily maintenance.

2、Regular cleaning, lubrication and inspection can extend the service life of the cutting system and reduce maintenance costs.

Environmental protection:

1、 The cutting system adopts the design concept of dust collection and noise reduction to reduce the dust and noise pollution generated during the cutting process.

2、The cutting system equipped with dust collection device can effectively collect the dust generated in the cutting process for recycling and reuse, and keep the working environment clean.

3、 Trimming dust can be processed again to make it into coagulant, which can be put into the production of gypsum board, thus reducing waste.

Packaging system:

1、The palletizing and packaging systems of products are mostly controlled automatically. For example, the design and use of the palletizer make the products in this section unmanned in terms of counting, alignment, lifting and circulating work.

2、The input of six-sided packaging machine makes the product completely unmanned from bundling and six-sided winding film packaging, while improving the appearance quality of the product and improving the waterproofness in transportation and storage.